We optimize your finishing department with tailor-made painting systems: from the intelligent management of complex surfaces and geometries to the creation of flawless products, ready for final assembly or the market.
Our solutions
Painting systems designed around your production flow
We engineer cutting-edge robotic systems for intelligent painting automation. Our solutions ensure uniform paint deposition on complex surfaces, from metal to plastic, guaranteeing flawless and consistent finishes over time.
Automated application
Execution of complex painting cycles (including primer, intermediate and topcoat layers), ensuring maximum coating uniformity and eliminating the risk of runs or uncoated areas.
Flow management
Maximum precision in loading and unloading spray booths. We coordinate the constant picking of part and their insertion into treatment lines for a fluid, uninterrupted process.
Total flexibility
Simultaneous management of multiple painting cycles within a single operating unit. The system supports independent finishing recipes for each component, slashing setup times and optimizing transitions between different production batches.
Integrated quality control
Real-time verification of film thickness and finish uniformity via sensors or computer vision, rejecting non-compliant parts before they move to the next stage.
Robotic technology designed to boost your efficiency
We design painting systems that adapt to your operational reality. We analyze available space and existing workflows to define the most efficient configuration for your finishing process.
- Production process analysis: we study geometries, volumes and work cadences to identify and resolve critical bottlenecks, ensuring a continuous and seamless painting cycle.
- Robotic technology selection: we select the most suitable kinematic configuration based on the workspace dimensions and the specific characteristics of the components to be treated, ensuring peak operational performance.
- Application tool development: we design custom spray guns and atomizers (airless, air-mix or electrostatic) optimized to distribute paint uniformly, minimizing material waste and over-spray.
- Digital integration: we connect the robotic cell to existing PLC architecture and Manufacturing Execution Systems (MES), ensuring full batch traceability and intelligent control of all process data.
Costum configuration for every product
Every painting cell is designed and configured based on the specific characteristics of your product. Our approach adapts the entire automation system to the physical traits of your finished product.
Dedicated application systems
We design specific tools to precisely handle parts with the most complex geometries, ensuring uniform coverage even at high production rates.
Dynamic recipe management
Integrated software systems allow the robot to update its application path in real-time whenever a part format or color specification changes.
Process continuity
The painting cell is conceived as a vital connection point between the production department and the finishing stage, eliminating discontinuities and ensuring an uninterrupted operational flow.
Excellence in every sector
From treating large structures in the manufacturing sector to the high-speed requirements of the automotive industry, our painting cells guarantee consistency and reliability.
Food & beverage
Automotive
Manufacturing
Packaging
Boost your production capacity
Consult with our experts to study the automation of your painting process.
Request a free quoteIs manual painting penalizing your lead times and quality?
Automating the painting process goes far beyond reducing physical effort: it means equipping yourself with a structured finishing system, constantly monitored and optimized to ensure high quality and productivity.
Manual painting
- Irregular and inconsistent finishes
- quality drops at the end of shifts
- health risks (exposure to solvent/dust)
- struggles with high speed or complex parts
Automated painting
- Homogeneous and repeatable finishes
- Constant 24/7 cadence without breaks
- Operator health protection
- Easy handling of complex shapes and high volumes
Our projects' results
The numbers of automation speak for themselves:
- painting speed increased by 40% to 50%
- surface defects reduced by up to 90%
- rework and scrap costs slashed by 35%
- return on investment (ROI) achievable in less than 24 months
A complete journey: from design to commissioning
We follow a defined and proven engineering path to redesign your painting process, aiming to maximize finish quality and long-term consistency.
On-site survey and technical analysis
We perform a deep dive into production flows and available space. We evaluate the physical traits of the items to resolve the typical criticalities of manual handling.
Advanced design and simulation
We analyze kinematics and optimize painting paths in a virtual environment. The result is a solid technical proposal with certified hourly productivity and a clear economic plan, no surprises.
Custom manufacturing and in-house software
We build your custom cell in our departments, taking care of every detail. From software programming to the development of End-of-Arm Tooling (EOAT) specifically designed for your product range.
Start-up and technical training
We manage the full installation at your plant. We don’t just start the machine; we transfer the necessary skills to your technicians through targeted training, making them masters of the technology and workflow management.
The Advantages
We maximize the yield, protection and accuracy of your painting systems
The integration of automated systems optimizes finishing department workflows, eliminating the bottlenecks and inconsistencies inherent in manual processing.
Advanced safety
Eliminate exposure to harmful substances and reduces strenuous workloads.
Compact design
Development of compact, high-tech robots designed for operation in confined spaces.
Superior quality
Flawless, uniform finish with no runs or imperfections.
Synchronized productivity
Eliminating manual stoppages for continuous, steady production with predictable results.
Constant output
Workflow automation to eliminate downtime and ensure high, consistent productivity.
Up-skilling
Transitioning personnel from strenuous tasks to supervisory roles, enhancing both employee expertise and work quality.
Grants and incentives
We help you finance your projects
Contact us to find out if there are grant available in your Region and to learn about the various incentives you can utilize.
Automating production processes means improving efficiency and productivity
Industrial automation
Advanced process automation solutions
Robots, cobots And technologies such as Industrial IoT, PLC, HMI and SCADA to optimize production processes, boost efficiency and drive industrial innovation.
Services
Innovation and consultancy for the industrial world.
Supportiamo le aziende negli studi di fattibilità, consulenza su Industria 4.0/5.0, bandi e incentivi e formazione, per favorire innovazione e crescita sostenibile.
FAQ
How is finish uniformity guaranteed?
Our software optimizes paths for a consistently homogeneous application. The system recognizes critical areas and complex corners, adding targeted passes to ensure total and uniform coverage on every surface.
Can the robot handle different colors or types of paint on the same part?
Thanks to quick-change systems and intelligent algorithms, our cells automatically recognize different parts and apply the specific finish for each, minimizing flushing and color-change times.
What happens if the part arrives misaligned on the conveyor?
Integrated vision systems allow the robot to instantaneously correct its painting path based on the part’s orientation, ensuring total and constant coverage without the need for precision positioning.
Is it possibile to paint parts of very different sizes?
Our range covers every production scale. We integrate robotic arms selected based on the required reach: collaborative systems for small parts or large industrial robots for complex structures, always guaranteeing sub-millimeter precision.
Related products
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Partner with our experts to design the ideal automation for your painting process.
Request a free quoteJoin the clients who have already chosen Plumake for their industrial automation projects.