We design and integrate custom vision systems to boost your production line efficiency.
Our solutions
Industrial vision systems tailored to your processes
Our systems integrate high-resolution cameras, specialized lighting and deep learning algorithms to identify even the slightest inconsistencies.
Defects detection
Scratches, dents or impurities on plastic, metal or glass surfaces.
Dimensional inspection
High-precision, non-contact in-line measurement of dimeters, thickness and tolerances.
Assembly verification
Presence/absence check of components (screw, gaskets, labels) and correct positioning.
OCR and traceability
Reading of codes (DataMatrix, Barcodes) and printed characters, even on curved or reflective surfaces.
We don't just sell cameras, we design systems
Every application begins with a dedicated technical study. All quality control applications involve unique variables: tolerances, materials, line speeds and lighting conditions. That’s why we develop bespoke industrial vision systems designed around your real-world process.
- Fully custom design
- Integration into existing lines
- Reduction of scrap and rework
- Industry 4.0/Transition 4.0 compliant
An unfailing eye on your production line
We design the system around your product, not the other way around.
Dimensional inspection and defect detection
Millimetric precision on every axis. Detect scratches, cracks or impurities invisible to the human eye.
Assembly control
Verify the correct presence and position of every component.
Code reading and OCR
Total traceability through automated reading of batches, expiration dates and barcodes.
Vertical solutions for every sector
What is the advantage of custom robotic solutions?
You can rely on a rigorous process to prevent the unexpected
Food & Beverage
Automotive
Manufacturing
Packaging
Improve your quality control
Speak with one of our technicians to evaluate the feasibility of your project
Request a free quoteIs manual quality control limiting your performance?
An ad-hoc system eliminates these critical issues.
Manual control
- High scrap rates undetected over time
- Inconsistent checks between operators
- Production slowdowns due to manual checks
- Lack of objective traceability
Automated control
- 24/7 precision
- Reduced waste/scrap
- Real-time data
- Speed
What we integrate into our systems
Technologies and services integrated into our quality control systems
Custom lighting systems
Design of specific illuminators (backlight, dome, darkfield) to eliminate reflections and highlight the smallest defects.
2D and 3D metrological inspection
Precise verification of component dimensions and spatial positioning.
Aesthetic defect detection
Automated identification of scratches, molding flashes, dents or color impurities on any surface.
Integrity and assembly checks
Verification of screws, seals, labels or internal components prior to packaging.
Data reading and verification (OCR/OCV)
Decoding of barcodes, QR codes and alphanumeric characters (batches/dates) even on curved or reflective surfaces.
Industry 4.0
Two-way communication with your PLC or MES for total traceability of every single part produced.
Deep learning and AI
Neural network training to recognize complex and variable defects where traditional machine vision fails.
How we develop your vision system
We support you through every stage. Every system is born from in-depth analysis and bespoke engineering.
Technical process analysis
We study the product, critical defects, tolerances and working conditions.
Custom design
We define the most suitable optics, lighting, sensors and algorithms.
Complete integration
We interface the system with existing PLCs, robots and automation.
Commissioning and optimization
Real-world production testing and fine-tuning of performance.
Tangible results
The impact of our projects
Concrete figures delivered to our clients:
- up to 60% reduction in scrap
- improved perceived quality
- up to 40% reduction in rework
- average ROI of less than 18 months
Grants and incentives
We help you fund your projects.
Contact us to find out about available regional grants and the various incentives you can leverage.
FAQ
Can I install a vision system on an existing line?
Yes, we specialize in designing systems for seamless integration into operational plants.
What type of defects can be detected?
It depends on the application, but typically:
- surface scratches
- dimensional deformations
- assembly errors
- missing components
- printing/labeling flaws
Detectability is confirmed during the feasibility study.
What is the return on investment (ROI) time?
The average ROI for our projects is usually between 12 and 18 months, depending on production volumes.
How accurate is the vision system?
Accuracy depends on tolerances, optics and configuration. During the technical analysis, we define the resolution required guarantee reliable detection.
Is it necessary to modify the layout?
Only if strictly necessary; we evaluate this during the technical analysis phase.
Are there tax incentives or grants available?
In many cases, yes. Quality control vision systems often quality for Industry 4.0/Transition 4.0 incentives, provided they meet the required interconnection and integration standards.
Automating production processes means improving efficiency and productivity.
Industrial automation
Advanced solutions for process automation
Robots, cobots and technologies such as IoT, PLC, HMI and SCADA to optimize production processes, enhance efficiency and drive industrial innovation.
Services
Innovation and consulting for the industrial sector
We support companies with feasibility studies, Industry 4.0/5.0 consulting, grants and incentives and training to foster innovation and sustainable growth.
Related products
Elevate your quality control
Speak with one of our experts to evaluate your project's feasibility
Request a free quoteJoin the clients who have already chosen Plumake for their industrial automation projects.
